Problems changing plug wires & fuel filter. - NewBeetle.org Forums
NewBeetle.org Forums
Go Back   NewBeetle.org Home > NewBeetle.org Forums > Discussion - Technical > 2.0 Liter Gas

2.0 Liter Gas Discussion area for the venerable 2.0 liter 4-cylinder engine.

NewBeetle.org is the premier Volkswagen Beetle Forum on the internet. Registered Users do not see the above ads.
Reply
 
LinkBack Thread Tools Display Modes
  #1 (permalink)  
Old 10-10-2005, 12:49 PM
New Member
 
Join Date: Oct 2005
Default Problems changing plug wires & fuel filter.

Has anyone changed their own plug wires? My husband is afraid to try because it looks like he has to take alot of stuff apart. Any tips or advice would be appreciated. We really hate to take it to the dealership. Also, while changing the fuel filter, the plastic things that attach the fuel line to the filter are rotten and now he can't get the old one back on nor the new one. Anyone know what part that is, and if it can be found somewhere other than the dealership. The car is dead in the garage right now....

Thanks, Jen
Reply With Quote
Sponsored Links
Advertisement
 
  #2 (permalink)  
Old 10-10-2005, 01:30 PM
73standard's Avatar
Banned
 
Join Date: Sep 2005
Location:
Jacksonville, FL, USA
Car: '99 NB/ '73 Standard
Default

I haven't done it yet, but the Haynes Manual has all the instructions for doing both. I do know that for the fuel filter there is a skid gaurd that has to come off the bottom of the car.
Reply With Quote
  #3 (permalink)  
Old 10-10-2005, 02:05 PM
New Member
 
Join Date: Oct 2005
Default

the haynes manual has basic instructions, but the problem is getting the plenum, or whatever its called, off and out of the way. Maybe we don't have the proper tools, the allen wrench does not fit. And for the fuel filter, the plastic connector is broken. Working on this car is always such a pain. It is very cramped! Jen
Reply With Quote
  #4 (permalink)  
Old 10-10-2005, 02:10 PM
73standard's Avatar
Banned
 
Join Date: Sep 2005
Location:
Jacksonville, FL, USA
Car: '99 NB/ '73 Standard
Default

Are you using Metric tools?
Reply With Quote
  #5 (permalink)  
Old 10-10-2005, 03:05 PM
Turbo Driver
 
Join Date: Sep 2005
Gawja, USA
Car: 2003 Turbo S
Default

If it's like the Turbo S, you need a #20 Torx head. There are 4 Torx screws. Just be sure to get the cover right side up when you replace it. Otherwise you'll be cussing until you do!
Reply With Quote
  #6 (permalink)  
Old 10-10-2005, 03:23 PM
New Member
 
Join Date: Oct 2005
Default

Yes we have metric tools...Is there a special tool you can use to remove the boots without taking the manifold off? If so, where can I get one?

Thanks
Reply With Quote
  #7 (permalink)  
Old 10-10-2005, 04:45 PM
Porkchop's Avatar
a.k.a. porkchopzz4
 
Join Date: Sep 2005
Location:
Cartersville, GA, USA
Car: '00 Silver GLS 2.0L auto
Default

Quote:
Originally Posted by jent
the haynes manual has basic instructions, but the problem is getting the plenum, or whatever its called, off and out of the way. Maybe we don't have the proper tools, the allen wrench does not fit. And for the fuel filter, the plastic connector is broken. Working on this car is always such a pain. It is very cramped! Jen
Whoa whoa whoa... NOTHING has to come apart to change spark plugs or spark plug wires. Just take the plastic engine cover off (remove dipstick, pull up front edge until it pops off, then pull towards you... ). There is a special tool to wedge under the edge of the metal spark plug boot but I use a cotter pin puller. Local auto parts store may have something similar or just make something. All you need is a long shaft (like a screwdriver) with a 90 degree bend at the end. If you're replacing the wires anyway, just yank 'em off -since you won't be worried about messing them up. If you're also changing spark plugs, I use an 18" 3/8" extension bar and a 5/8" spark plug socket. The head is threaded at an angle - and that angle allows everything to be accessed with the extension bar - the plenum does NOT have to be removed. I've done 2 spark plug changes on the car so far - takes like 15 minutes total. I use the OEM NGK plugs which are about $4 each special order from Advance Auto Parts (they can have them instore the next day).

On the fuel filter, I'm not sure how/why the plastic things would have broken... you just squeeze them with your hand and pull the filter off. Sounds like a little too much "persuasion" was used. You'll probably have to go to a dealership and have them bring up a diagram of that section to be able to order the right part(s) you need to replace it. I've also done this myself... the only tools it requires is a philips head screwdriver to remove the clamp on the filter... removing the clips is done by hand.

Good luck with it!
Reply With Quote
  #8 (permalink)  
Old 10-10-2005, 04:48 PM
Porkchop's Avatar
a.k.a. porkchopzz4
 
Join Date: Sep 2005
Location:
Cartersville, GA, USA
Car: '00 Silver GLS 2.0L auto
Default

Quote:
Originally Posted by wldwsel
If it's like the Turbo S, you need a #20 Torx head. There are 4 Torx screws. Just be sure to get the cover right side up when you replace it. Otherwise you'll be cussing until you do!
It sounds like you're referring to the under engine cover.... the fuel filter is back by the rear passenger wheel. And the spark plugs are removed from the top of the engine....

You do not need a Torx anything for the 2 jobs you're trying to perform (plug wires and fuel filter).
Reply With Quote
  #9 (permalink)  
Old 10-10-2005, 08:04 PM
New Member
 
Join Date: Oct 2005
Default thanks!

Porkchop,

Thanks for the specifics, we are going to give it shot! Now for the blasted fuel filter....

Thanks again, Jen
Reply With Quote
Sponsored Links
Advertisement
 
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Glow Plug Replacment greenflyer 1.9 Liter TDI 7 11-05-2005 08:33 AM
Changing Manual Trans Oil globug01 Transmission Talk 3 10-14-2005 03:31 AM
dust and pollen filter 98beetle Questions, Issues, Concerns, or Problems with the New Beetle 3 10-10-2005 03:45 AM
changing speakers slugbug123 Car Audio 1 09-27-2005 02:58 PM
Air Filter Replacement docdixon 2.0 Liter Gas 6 09-26-2005 08:59 PM

All times are GMT. The time now is 03:47 PM.



Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2012, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO 3.3.2