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| 2.0 Liter Gas Discussion area for the venerable 2.0 liter 4-cylinder engine. |
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I was hoping someone could provide some help or suggestions for removing the spark plugs on my 2000 Beetle 2.0 engine. I can not get the #2 and #3 plugs out with the intake plenum in the way. I tried a boot puller but could not get the boots off. Do I need to take the upper manifold off? If I need need to remove the upper manifold how is it bolted, and what do I need to remove to get it out? Thank you in advance for any help.
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its kind of odd that you couldn't get the boots off with a boot puller.
you do not need to take the intake off to get the plugs out. you just need to grab the wires by the metal boot and pull up, then use a good long extension (or a few short ones) and take the inner plugs out like normal. they are angled in the head so that it will clear the sides of the intake. I bought new wires when i did my plugs for the first time, so i didn't care if i ruined my old wires, so i just yanked them out, and the magnacor's i replaced them with came on and off alot easier.
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Using one of these for #'s 2&3 is a big help:
U Joint,3/8 In Drive - Socket Wrench Accessories - Sockets - Hand Tools : Grainger Industrial Supply And ditto to the other posters as well - replace your wires at the same time.
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If you take off the engine cover, there are 4 spaces in a row under the intake manifold.
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Quote:
The VW 8v motor is one of the easiest motors to work/learn on, but if you need help with really basic mechanical stuff, i wouldn't touch it without a more mechanical-friendly friend over to guide you. I know it's a bad angle, but the red wires going under the intake manifold are the spark plug wires (stock ones are black), and the ignition coil is under the air pump. Last edited by Toad; 12-08-2009 at 08:14 PM.. |
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| intake plenum , spark plugs , upper manifold |
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