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Old 10-04-2009, 02:08 PM
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NB Yellow Trifecta
 
Join Date: Jul 2006
Location:
Springfield, TN, USA
Car: Yellow '98 GLS / Lemon Yellow '99 GLS / Reflex Yellow & Sliver '00 GLX Turbo's
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Well the cylinder head is off, but before I can send it to Frank Irving to be repaired I need to remove the SAP Solenoid Valve, Intake and Exhaust Manifolds and the Timing Belt Tensioner.

Step Twenty-Eight: [CCH DIY 090] Remove the SAP Solenoid Valve; three hex screws and wa-lah.

Step Twenty-Nine: [CCH DIY 091 thru 095] Remove the intake manifold; two bolts and eight hex screws. The intake is some what heavy so pay attention and do not let it fall. I also added a couple of pics showing the injectors; just so you could see what they look like from the inside.

Step Thirty: [CCH DIY 096] Remove the exhaust manifold protective cover; the ones you loosened in Step Nineteen.

Step Thirty-0ne: [CCH DIY 097 thru 099] Remove the exhaust manifold; there are thirteen bolts. The exhaust manifold is also heavy so pay attention and do not let it fall. I also added a couple of pics just so you could see what it looks like from the inside.

Step Thirty-Two: [CCH DIY 100 and 101] Remove the timing belt tensioner; one hex bolt and wa-lah!

YOU ARE DONE REMOVING AN APH CYLINDER HEAD!!! [CCH DIY 102 and 103]

Now you get to clean the engine block mounting surface so you can reinstall the replacement cylinder head.
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Last edited by D2Beetle; 10-04-2009 at 02:29 PM.. Reason: Added textual instructions for the pics
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