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Old 03-13-2010, 03:55 PM
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middknight1Registered Member middknight1 is offline
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Join Date: Aug 2009
Location:
San Diego, CA, USA
Car: 1999 GLS Beetle 2.0L 5 speed "Betty"
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Quote:
Originally Posted by DZLBUG View Post
3M Scotchbrite wheels that you can chuck into your cordless drill. Comes in a pack of 3, I think I used the medium grit one. It doesn't need to be spotless, clean it up a little bit but don't go crazy. Shoot a little brake cleaner on the mating surface of the head before you drop it on there, it will likely have a coating of oil on it when you get it back. As for guide pins, I cut off the heads of 2 of my old head bolts, then cut a slot into the top so that they can be unscrewed with a screwdriver. Works like a charm and its free. 10 minutes with a hacksaw and you're ready to go.

Make sure when you reinstall the new water pump, lube the o-ring with coolant to keep it from getting pinched or rolled. Also make sure the mating surface on the block is clean and burr free.

did exactly that on the wp when i put her in. i have some 150 grit paper laying around so will use small pieces and some elbow grease to clean. that is what i was thinking of doing for guide pins. just cutting up 2 or 3 of the old head bolts and using those. still going to get those scotchbrite wheels for the exhaust manifold and a few other things.

can't wait to get her up and running again, been too long since i have been able to drive her! going on almost 2 months now. the longest part has been the wait for parts, tools, little things.
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