OK, people here is low down
on the current cost of this project...
APH 2000 1.8T Cylinder Head Rework Real World Cost
Description....................................Pri ce..........Each..........Amount
Clean and Inspect..............................60.00........ ................60.00
Align Bore Camshaft Journals...................(no charge)..................0.00
0.2 Install and Size Valve Guides.............................40.00.........2 00.00
Reface Valves..................................20.00..... ...................20.00
3-Face Valve Seat Cut..........................90.00................ ........90.00
Lap Valves to Seats............................50.00............ ............50.00
Install Viton Valve Guide Seals #027 109 675...40.00........................40.00
Reface Valve Stems for Clearance...............40.00..................... ...40.00
Re-Face Head Gasket Surface....................40.00.................. ......40.00
Cam Chain 058 109 229B.........................61.80................ ........61.80
Camshaft 058 109 021B.........................260.00............... .........260.00
Chain Adjustor 058 109 217B...................159.80..................... ...159.80
12 Intake Valve 058 109 601CIT................................19.50....... ..234.00
8 Exhaust Valve 058 109 611EIT................................27.60....... ..220.80
4 Intake Cam Follower 058 109 309F............................26.00.........104. 00
8 Exhaust Cam Follower 058 109 309E...........................26.00.........208.0 0
Valve Cover Set 058 198 012 (Includes).......................160.00.........16 0.00
Valve Cover 058 198 025A
Valve Stem Seals 036 109 675A
Camshaft Seal 038 103 085 C
Tensioner Gasket 058 198 217
Cyl. Head Cover Gasket 058 198 025AS
Exhaust Manifold Gasket 058 253 039G
Head Gasket 058 103 383K
Serpentine Belt 06A 260 849C..................................38.00....... ...38.00
Water Pump 06A 121 011 LIT 60.00 60.00
Timing Belt Kit 06B 198 119 ( Includes)......................168.50.........168. 50
Timing Belt Tensioner 06B 109 477
Timing Belt 06B 109 119A
Tensioner Roller 06B 109 243
Idler Roller 06B 109 244
10 Head Bolts 058 103 385B.....................................3.80..... .....38.00
Shipping Sent UPS on 5-12-11...................42.68........................ .42.68
Total $2,135.58 (Yep!
This should be a reminder to always stay on top of your TB Maintenance)
Miscellaneous Parts from German Auto Parts dot Com (*These are price quotes as I have not ordered them yet)
Water Flange w/O-Ring $ 12.85
Secondary Water Pump $119.25
Hose - P/N 1C0121449 $5.20
Pipe - P/N 1C0121065 $43.25
Hose - P/N 1C0121449A $6.40
Hose - P/N 1C0121088A $11.20
Sub-Total $ 198.15
Oil Funnel +Tax $ 12.39
Additional Tools
Hex Ball End Allen Wrench Set +Tax $20.84
*Estimated Total To Date: $2,366.96
Only $487.68 more expensive from my
2.0L blown head gasket - Project Grand Total: $1,879.28
I did not add any taxes (unless noted) or consumables, like the permatex for the oil pan, CRC manifold/electric contact spray cleaners, the basting pans that I used when cleaning the parts, cleaning supplies, etc...