Manual Transmission Problems!! - NewBeetle.org Forums
NewBeetle.org Forums
Go Back   NewBeetle.org Home > NewBeetle.org Forums > Discussion - Technical > Questions, Issues, Concerns, or Problems with the New Beetle

Questions, Issues, Concerns, or Problems with the New Beetle General discussion of New Beetle features, problems, and issues.

NewBeetle.org is the premier Volkswagen Beetle Forum on the internet. Registered Users do not see the above ads.
Reply
 
LinkBack Thread Tools Display Modes
  #1 (permalink)  
Old 09-09-2008, 01:03 AM
New Member
 
Join Date: Sep 2008
Question Manual Transmission Problems!!

I was changing the brake pads of a new beetle 2001 and did everything by the book, bleeding, etc. But i noticed it needed a little brake fluid so I poured some. The problem is that it was making some weird noises as I steped on the clutch pedal before I filled the cylinder to mark, but now that its full, it makes a louder noise that sounds like two peices of metal grinding and I cant make the car move. My best guess is the clutch, because it is still using the one it came with out of the factory. But I want to know if any one has had this problem before. Can any one help me on this one?
Reply With Quote
Sponsored Links
Advertisement
 
  #2 (permalink)  
Old 09-09-2008, 04:42 PM
dguy's Avatar
New Member
 
Join Date: Dec 2006
ON, Canada
Car: 2001 TDI
Default

A metal-on-metal sound when the clutch pedal is depressed usually indicates problems with either the throwout bearing or the fingers on the pressure plate. Time to drop the tranny and look inside the bellhousing, methinks...
Reply With Quote
  #3 (permalink)  
Old 09-09-2008, 05:57 PM
Member
 
Join Date: Apr 2008
Location:
Albuquerque, NM, USA
Car: 2003 GL TDI
Default

Now that you've refilled the master cylinder, the next time you change brake pads--you'll have to retract the pistons to do so--the brake fluid reservoir will overflow.

You fluid simply went to the wheel cylinders which are now further out of the caliper to compensate for missing brake pad material. This is NOT a low fluid condition.
__________________
Kent Christensen
Albuquerque
'03 GL TDI, '07 GL320CDI, '06 E320CDI
Reply With Quote
  #4 (permalink)  
Old 09-10-2008, 12:23 PM
member
 
Join Date: Jun 2006
Location:
Toowoomba, South-East Queensland, Australia
Car: 2005 1.6l automatic sunflower
Default

Sounds more likely he's emptied the brake fluid reservoir when bleeding the brakes causing air to enter the clutch hydraulic lines. This introduces air in the lines and prevents the clutch from disengaging resulting in the metal grinding noise and no gears. The initial post says he "stepped on the clutch pedal before filling the cylinder to mark"----there is the clue.
Solution is to bleed the clutch hydraulics.

Last edited by hako; 09-10-2008 at 12:26 PM.. Reason: clue
Reply With Quote
  #5 (permalink)  
Old 09-10-2008, 09:35 PM
New Member
 
Join Date: Sep 2008
Default Manual Transmission Problems

I made a MISTAKE in the last post. I should have siad that the grinding sound happens when the clutch pedal is Released. And thanks to everyone for the replies.
Reply With Quote
Sponsored Links
Advertisement
 
Reply

Tags
clutch , clutch bleeding


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Manual Transmission Won't Go Into Reverse - Help! Jon Lloyd Transmission Talk 8 05-22-2011 02:21 PM
Redline MTL or MT-90 for Manual Transmission? [lot] Transmission Talk 3 08-14-2008 04:13 AM
2.5L 5L 6 speed manual transmission? brycastillo 2.5 Liter Gas 3 03-23-2008 03:55 PM
2.5L 5L 6 speed manual transmission? brycastillo Transmission Talk 0 03-23-2008 01:30 AM
Transmission Light - Packed My Manual - Help! beetlegirl25 New Beetle Convertible 4 10-05-2005 07:55 PM

All times are GMT. The time now is 07:37 AM.



Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2012, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO 3.3.2