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| Technical Modifications The place to discuss technical and performance related modifications for the New Beetle. |
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Hi Dick! The simple answer is: Open the hood, you'll see the housing for the headlight assembly. There should be a lever, push the button next to it in and pull it down. This unlocks the headlight assembly, it should move forward a little bit once released. I suggest using a suction cup or a plunger to grab the front lense and start pulling. If you don't have either of those, pry CAREFULLY along the edges, the whole thing pulls right out. From there disconnect the wiring harness connector and open the plastic cover on the back. The low beam bulb is the *top* bulb; unhook it's connector, pull the old out, unplug, plug in new one, drop into hole and latch down. Put the cover back on, plug the wiring harness connector back in, and align the pegs on the unit to the tracks inside the fender/headlight assembly. Push it in, then pull the latch up to lock it.
It can be a 2 hour ordeal the first time. It's a very unique design, i'll put it that way. These cars are NOT $5/bulb headlight replacements at Pep Boys .... Reference Tom's excellent write-up with photos if mine aren't clear enough: http://www.newbeetle.org/forums/showthread.php?t=171 (in the How-To section, under technical).
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Phoenix: 2003 Uni-Red New Beetle GLS TDI 140k former-automatic with a 1998 TDI Manual Transmission swap. |
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2003 VW Turbo S Platinum Grey |
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Bulb replacement in a bug is one of the biggest pains in the ass I've had to deal with in a car. We've had two and both have liked to fight us every step of the way. I think I cursed every single German engineer that designed that system.
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Just found this thread and need to replace the bulb on my passenger side 2001 Bug....
Does anyone have pics since that previous thread posted has dead pics ![]() rick
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04 GPW/Onyx Acura NSX 04 White BMW m3 cabrio 05 Rio Yellow S2000 CTSC *sold 08 Suzuki Hayabusa 08 White Lexus IS-F |
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