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| Technical Modifications The place to discuss technical and performance related modifications for the New Beetle. |
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Can someone post part numbers for the stock OEM HID headlights and all other associated stock OEM parts to complete this project? I feel like spending a grip at the VW dealership. but im sure i will still need to build a harness to complete the setup.
Last edited by snortingrooster; 11-15-2009 at 06:12 AM.. |
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Hey guys I just picked up a set of these. I know next to nothing about wiring so I find all of this kind of intimidating.
![]() Is there no plug-and-play solution for installing these in an older 3-pin car? I mean I can handle installing all the rheostat stuff, running that amount of wiring and getting that all functional but as for making my own harnesses I wouldn't even know where to start. Any help or suggestions are much appreciated! ![]() |
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I just read the whole thread again and the first time I must have glazed over the part about PG performance making harnesses that just splice in.
![]() I knew about the actual ballasts but I am kind of surprised to see the white part that clips over them with the big harness. I don't have those parts. I guess I'll check prices at the dealer. (Yikes) Edit: After reading a bit more.. Are those big white brackets with the wiring harnesses the $115 part people are talking about sending to PG Performance for $500 all-in? If so that isn't so bad at all. Sorry I'm sounding like a complete newb here. Lighting is a brand new area of modding I've never dabbled in before, very excited to start though! ![]() Last edited by SMG; 01-09-2010 at 02:46 AM.. |
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KUFATEC GmbH has the wiring kits to install the HIDs.
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Edit: Nevermind I just found out you can get brand new OEM ballasts on eBay for $140. The $300 per ballast price at ECS scared me for a second.
Last edited by SMG; 01-09-2010 at 08:21 AM.. |
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the harness with the white box is oem ballast wiring harness, which you can get from 1stvwparts.com
if you plug in the prices left side is $111 and right side is $144 i dont know why they are different prices what kufatec sells i believe does not plug and play to a 3 pin harness but it must be a 5 pin harness. What you then have to do is get another plug and create this ![]() this is the the splice harness that plugs into the harness that kufatec makes and then you splice is into the car harness. notice its 5 wires, 3 go to existing wires, one goes to rheostat wire, and the other is the city light |
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Well 1stWVParts won't ship to Canada so that leaves me in a mess since the dealer wants over $400 for the two harnesses, plus then I'd have to send them out to get modified anyway. I also don't really want to have to pull the front clip off every time a ballast blows so I'm going to go the cheap route and wire these things up following the diagram.
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Hey SMG,
You could get 1st VW Parts to ship the harnesses to the UPS store in Buffalo, NY and I could grab them for you and mail them to you for cheap (I work in St. Catharines, ON sometimes which is really close to the border). Let me know. -DT
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(o\_I_/o)2004 TS::. Reverse engineered from UFO's(o\_I_/o) |
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Oh nice thanks for the offer!
I'm going to try to do this with an aftermarket drop-in HID kit just to prove it can be done but if I fail I might have to take you up on your offer. ![]() |
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You're going to need bulbs with the proper D2S, D4S or whichever bulb type they use. Rebased H7 bulbs will not work.
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2000 New Beetle GLS TDI 5 speed swap w/SBC Stg 3 clutch and Dieselgeek short shifter, RC3, PP520's, Eurojet SMIC, 3 bar map, Dieselgeek skidplate, 2" lift w/VR6 springs, 2.5" turbo-back straight pipe "weedburner" side exhaust, air horn, ABD Cup front bumper, HID retrofit, LED tails, Bernt Pod w/McNally gauges. WISH LIST: VNT 17/22 hybrid turbo, RC5 and other silly stuff. |
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You can get adapters for drop-in ballasts to D2S.
The Retrofit Source (U.S.) - HID Projector Retrofit Kits, Retrofit and HID Componenents, Projectors Lens, Wiring Harnesses, Shrouds and more! |
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Did the PM help you any Joe?
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Got an Engine or Airbag light but can't afford a Vagcom or trip to the dealership? Need help finding a local mechanic or shop? |
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I just 10-15 minutes talking to Matt at The Retrofit Source. It looks like their H4 wiring harness will work no problem with our 3-pin H1 setups. So it looks like this swap is only going to cost me ~$60 plus what I paid 2 years ago for my drop-in HID kit. Sure beats $500 in dealer parts plus another $300-$400 for a pair of ballasts that are notoriously unreliable.
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I decided that I want to put my HID kit in the TDI so I am replacing the whole setup.
1) Morimoto Digital 35w ballasts w/ integrated igniters. Matt at TRS said these are the best ballasts for installs like this. They're completely watertight, where the "OEM" ballasts from Denso and Mitsubishi aren't, 2) H4 Bi-Xenon Wiring Harness Matt said that the H4 bulb has the right wires and that it will be plug and play, I just need to repin a few wires and it's ready to go. Total cost: $150 (Free shipping!) That's it. Waaaaaay cheaper than $800+ in dealer parts. |
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